GeoStruXer

SFRC Jointless Raft – Clad-Rack Warehouse Saudi Arabia

Project Overview

GeoStruXer was commissioned by Rifaf Company to design, analyze, and provide a geostructural appraisal for the foundation system of the Al Sad Warehouse project. The project involved developing a large, jointless, and steel fibre reinforced concrete (SFRC) raft foundation for a clad-rack warehouse. The focus was on ensuring the foundation's performance under applied loads, utilizing an integrated soil–structure interaction (SSI) analysis to meet stringent safety and performance criteria.

Challenges

Large, Jointless Design

Managing shrinkage, cracking, and uniform performance for a vast jointless raft.

Load Management

Accommodating heavy loads from the clad-rack warehouse required precise modeling.

Soil Variability

Addressing ground conditions to minimize differential settlement and deformation.

Solution Approach

Advanced SSI Analysis

Used 3D finite element analysis (FEA) with coupled soil–structure interaction, calibrated with field tests and soil data.

SFRC Raft Design

Designed a steel fibre reinforced concrete raft (500mm to 800mm thick) for better crack control, durability, and load distribution.

Optimized Material Use

Jointless design reduced the need for expansion joints, improving structural integrity and lowering maintenance.

Value Engineering & Sustainability

Cost–Effective

SFRC reduced reinforcement needs and construction time, making the foundation more economical.

Enhanced Durability

Steel fibres improved crack resistance and extended the foundation’s lifespan.

Sustainability

Optimized material use reduced environmental impact.

Cost–Effective

SFRC reduced reinforcement needs and construction time, making the foundation more economical.

Enhanced Durability

Steel fibres improved crack resistance and extended the foundation’s lifespan.

Sustainability

Optimized material use reduced environmental impact.

Collaboration

GeoStruXer worked closely with Rifaf Company, ensuring the foundation design met client needs and site conditions through transparent communication and regular updates.

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